Aseptic Filling and Capping System under Isolator
Vial filling and capping under an isolator for sterile areas: volumetric, peristaltic or flow-meter dosing, then screwing, crimping or press-fit capping.
Who is it for?
The system is aimed at pharmaceutical manufacturers that package liquids in sterile areas. It fills and caps vials under an isolator and is integrated into a production line. It is custom-designed: filling technology, capping method and feeding are chosen to suit your needs. It also suits sites that handle several vial formats and want to run them on a single machine.
How does the system work?
Filling and capping take place under an isolator. The cycle runs in 4 steps:
- Bulk feeding of vials and caps, manual or automated to suit your needs
- Filling of the liquid by volumetric, peristaltic or flow-meter dosing
- Capping of the vials by screwing, crimping or pushing
- Final control of the vials at the end of the cycle
To switch from one vial format to another, the machine's format parts are changed quickly: a single machine fills several formats.
- Vial filling and capping under an isolator, for sterile areas
- System integrated into a production line
- Three filling technologies: volumetric, peristaltic or flow meter
- Three capping methods: screwing, crimping or pushing
- Bulk feeding of vials and caps, manual or automated
- Final control of the vials at the end of the cycle
- Quick change of format parts: several vial formats on a single machine
- Custom design, tailored to the needs of each site
Technical specifications
- Accepted formats
- vials, several formats on a single machine
- Filling technologies
- volumetric, peristaltic or flow meter
- Capping technologies
- screwing, crimping or pushing
- Container feeding
- vials and caps in bulk, manual or automated feeding
- Inspection
- final control of the vials
- Environment
- under an isolator, integrated into a production line for a sterile area
- Format changeover
- quick change of format parts
Compliance
- Designed for sterile areas: filling and capping under an isolator
- Design suited to the pharmaceutical industry
Typical use cases
- Pharmaceutical industry: filling and capping of liquids in vials under an isolator, within a production line in a sterile area.
- Choice of dosing technology: volumetric, peristaltic or flow-meter filling, selected at the design stage to suit your needs.
- Vials with screwed, crimped or pushed-on caps: the capping station is designed for the chosen closure method.
- Multi-format sites: quick change of format parts to fill several vial formats on a single machine.
- Bulk-fed lines: vials and caps loaded by hand or by automated feeding, to suit your needs.
Everything about this machine
Three, to choose from: volumetric dosing, peristaltic dosing and flow-meter filling. The system is custom-designed: the chosen technology, like the dosing accuracy and the throughput, is reviewed with SPC Machines for each project.
The system caps vials by screwing, crimping or pushing. The capping method is one of the design options, chosen to suit your needs.
In bulk. Vials and caps are fed manually or automatically, to suit your needs.
Yes. The machine's format parts are changed quickly, so a single machine can fill several vial formats. The list of formats and the changeover time are reviewed with SPC Machines for each project.
That is what it is designed for: filling and capping take place under an isolator, and the system is integrated into a production line for a sterile area. Requirements specific to your site, such as the class of the installation area, are reviewed with SPC Machines.
Our expertise enables us to offer a complete solution.
From technical expertise of your installations to the design of your future production tools.
.svg?dpl=dpl_FZtUgNG9dZJSbvQKyntje86izURw){kind=logo}
